Customized upgrades for more performance, efficiency and sustainability
With the upgrades for EOL machines and systems, our customers can implement new applications and functional enhancements and thus realize new customer requirements, work more profitably or increase their added value in a targeted manner. Upgrades for state-of-the-art and sustainable technology.
Retrofitting
Our customized retrofits for machines and systems enable agile adaptation to current market trends.
This enables our customers to respond to rapid changes in the market environment by processing new packaging and bottle formats with ease. With EOL retrofits, the focus is always on taking individual customer requirements into account. We offer retrofits for EOL machines and systems that increase their flexibility and functionality.
Upgrade 002
Control system upgrade to current TIA series

The TIA control system keeps system availability at the highest level at all times
Disturbances are noticeably reduced
All spare parts can be procured cost-effectively, quickly and for years to come
Digitalization connection, e.g. remote control and improved diagnostic tools
Conversion can be realized in approx. 2-3 days
Your benefits


Upgrade 003
Automatic central lubrication

Individually programmed lubrication intervals
Reliable lubrication without the need for personnel
Optimized lubricant consumption
Increased operational safety and system availability
Self-monitoring of the system; all necessary information on the control panel
Conversion can be completed in approx. 1-2 days; also possiblein conjunction with a repair measure
Your benefits

Upgrade 004
Plug & Store fittings trolley

Professional storage of clothing parts on a compact transport unit
Damage to fittings is minimized
Disturbances are noticeably reduced
Ergonomic access to fittings
Impeccable appearance and durability of the fittings ensured
Suitable for UNIPACK
Your benefits


Upgrade 005
Split rollers for blind head

In case of repair: Simple replacement of individual rollers without dismantling the roller carpet
Simple repair of wear damage to fittings
Disturbances are noticeably reduced
Increased machine availability
This considerably shortens the changeover time for this maintenance task
Your benefits

Upgrade 006
Traction roller for pallet transport

Increased system availability thanks to optimized empty pallets
Disturbances are noticeably reduced
High grip of icy or wet empty pallets if they have been stored outdoors
The roller is available in two versions: with a drive shaft or with a traveling shaft
Installation or conversion possible in conjunction with a refurbishment measure
Suitable for all pallet transporters
Your benefits


Upgrade 007
Upgrade existing (asynchronous) drives to Movigear Generation C

High energy savings of up to 50% per motor
Compact design reduces the installation space required for these drives
High reliability and performance of the drives
Reduced noise level
Economic benefits through optimized warehousing costs for spare parts
Suitable for all pallet transporters
Your benefits

Upgrade 008
Speed adjustment for the container turning station

Individual adjustment of the rotation speed
Short response times to changes in container quality
The rotational speed is adjusted without intervention in the control system
The grade parameters remain unchanged by adjusting the rotational speed
Rotation speed can be changed by the operator
Upgrade can take place during operation
Additional display on the touch panel
Your benefits


Upgrade 009
Production monitor

Cost efficiency: cost drivers for production downtime are identified and continuously reduced
Time saving: Fast response times for your operators and plant managers
Operation: Easy to operate and quick to learn
OEE increase: Live visualization of faults enables them to be identified as quickly as possible
Downtimes are significantly reduced
Individual programming for your system
OEMs can be included
Your benefits

Upgrade 010
MOVIAXIS® to MOVI-C® Modular

MOVI-C® Modular keeps system availability at the highest level in the long term
Future-proof availability: all spare parts can be procured cost-effectively, quickly and for years to come
Conversion can be completed in 2-3 days
Suitable for all machines currently running with MOVIAXIS®
More energy efficient and therefore lower operating costs
User-friendly software leads to intuitive commissioning
Your benefits


Upgrade 011
Machine Status Lights

Multicolored lights illuminate individual upper and lower bays to indicate module status
Directs operator to the root cause of issues
Decreased downtime
Lights easily spotted from across shop floor distance
Broad customization options - can be easily programmed to suit customer’s color scheme
Your benefits

Upgrade 012
Non-contact Down Product Detection

Non-contact 3D down product sensor improves system reliability
Increased accuracy compared to mechanical product flags
Simpler system eliminates a changeover point
Decreased risk of product damage or knockover
Broad customization options - can be easily programmed to suit customer’s color scheme
Your benefits


Upgrade 013
Lift Table Rubber Base

Rugged, UHMW-lined rubber mat covers the lift table surface, absorbing the shock of the descending product.
Simple, affordable upgrade for case packer lift tables
High return on investment when glass bottles are packed into partitionless cases
Reduces glass bottle breakage
Quick installation
Your benefits

Upgrade 014
Light Curtain Safety Package

Protect personnel from injury and machine from damage
Small footprint, does not obstruct view
Immediate shutdown when beam is broken
Achieve OSHA compliance with legacy machinery
Simple, affordable upgrade
Your benefits


Upgrade 015
Scalloped Tray Kit
Retrofit kit accommodates scalloped display trays
Achieve compliance with retailers; avoid costly fines
Improved access and easier adjustments
Designed for legacy tray/shrink machinery
Simple, affordable upgrade
Your benefits

Upgrade 016
PLC Upgrade

Replaces outdated PLC with modern, readily available components
Updated software ensures security, ease of maintenance and resilience against vulnerabilities
Modernized functionality and enhancements
Less downtime, better reliability
Improved efficiency
Your benefits


Upgrade 017
Servo Casefeed

Patented “Soft Catch” technology reduces impact energy by 88%
Easy, no-tools product changeover
Safety circuit upgrade and 24v conversion brings machine up to current standards
Updated HMI improves user interface, more control over machine
Improved efficiency
Your benefits

Upgrade 018
Category 3 Dump Valve

Upgrades your pneumatic system's safety architecture
Ensures compliance to mandated safety standards
Safer than standard soft-start valve control
Quick, reliable system depressurization during an emergency stop, a machine fault, or power loss
Your benefits


Upgrade 019
Inspection/Rejection Vision

Vision system capable of detecting a variety of abnormalities and mispacks
“Good” and “reject” product are sent to separate conveyors without slowing production
Adds reliable automation to the quality inspection process
Can be added to any machine discharge, be it case packer, tray/shrink or case sealer
Your benefits

Upgrade 020
Guard Door Switches

RFID interlock switches immediately stop machine operation if a door is opened
Safeguards personnel and machinery
Ensures compliance with OSHA and other safety standards
See-through lexan guard doors allow unobstructed view
Ships pre-assembled, can be installed in the field.
Your benefits



Spare parts
Optimize your spare parts inventory
Services
Benefit from our extensive end-of-line expertise. Whether through training, education or 24/7 consulting - we support you!


Den einen Schritt weiter: Mischpalettierung bei Gerolsteiner

Flaschensortierung und -Anlagen: Effiziente Prozesse für die Getränkeindustrie
